Optimization of Injection Moulding Parameters for Virgin and Hybrid ABS Composites Using Taguchi L27 Orthogonal Array

  • Unique Paper ID: 176163
  • PageNo: 5382-5393
  • Abstract:
  • In this study, the optimization of key injection moulding process parameters was carried out for both virgin and hybrid Acrylonitrile Butadiene Styrene (ABS) composites. Hybrid composites were reinforced with glass fiber and granite powder to enhance mechanical performance and dimensional stability. A Taguchi L27 orthogonal array was employed to systematically investigate the influence of six critical factors mould temperature, melt temperature, injection pressure, packing time, packing pressure, and cooling time on shrinkage, warpage, and compressive strength. The signal-to-noise (S/N) ratio and analysis of variance (ANOVA) were used to identify the most influential parameters. Confirmation experiments were conducted to validate the optimized settings, revealing a significant improvement in performance characteristics for both virgin and hybrid ABS components. The findings provide valuable insights for manufacturers aiming to reduce defects and improve the mechanical integrity of ABS moulded parts.

Copyright & License

Copyright © 2026 Authors retain the copyright of this article. This article is an open access article distributed under the Creative Commons Attribution License which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

BibTeX

@article{176163,
        author = {PRASHANT K MULGE and Dr. Shashidhar S Kalashetty},
        title = {Optimization of Injection Moulding Parameters for Virgin and Hybrid ABS Composites Using Taguchi L27 Orthogonal Array},
        journal = {International Journal of Innovative Research in Technology},
        year = {2025},
        volume = {11},
        number = {11},
        pages = {5382-5393},
        issn = {2349-6002},
        url = {https://ijirt.org/article?manuscript=176163},
        abstract = {In this study, the optimization of key injection moulding process parameters was carried out for both virgin and hybrid Acrylonitrile Butadiene Styrene (ABS) composites. Hybrid composites were reinforced with glass fiber and granite powder to enhance mechanical performance and dimensional stability. A Taguchi L27 orthogonal array was employed to systematically investigate the influence of six critical factors mould temperature, melt temperature, injection pressure, packing time, packing pressure, and cooling time on shrinkage, warpage, and compressive strength. The signal-to-noise (S/N) ratio and analysis of variance (ANOVA) were used to identify the most influential parameters. Confirmation experiments were conducted to validate the optimized settings, revealing a significant improvement in performance characteristics for both virgin and hybrid ABS components. The findings provide valuable insights for manufacturers aiming to reduce defects and improve the mechanical integrity of ABS moulded parts.},
        keywords = {Injection Moulding, ABS Composites, Taguchi Method, Shrinkage, Warpage, Compressive Strength, Process Optimization},
        month = {April},
        }

Cite This Article

MULGE, P. K., & Kalashetty, D. S. S. (2025). Optimization of Injection Moulding Parameters for Virgin and Hybrid ABS Composites Using Taguchi L27 Orthogonal Array. International Journal of Innovative Research in Technology (IJIRT), 11(11), 5382–5393.

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