AUTOMATED PRECISION TRIMMING SYSTEM FOR EXCESS PLASTIC REMOVAL

  • Unique Paper ID: 178451
  • PageNo: 4781-4786
  • Abstract:
  • In this project, an ESP32 microcontroller-controlled automated system that combines motorized positioning and pneumatic actuation to remove burrs from plastic components is presented. A 12V 80 RPM DC motor with a spur gear system spins the part for four-side trimming, while a 32×100 double-acting pneumatic cylinder with a fixed cutting blade removes burrs. This provides a guarantee in precise alignment, limit switches offer position feedback, and 12V relays control actuation sequences. Burr removal is completely automated and reproducible thanks to the ESP32's programming that synchronizes cutting and rotation cycles. This technology is appropriate for high-volume industrial settings because it decreases manual labour, improves consistency, and boosts production efficiency.

Copyright & License

Copyright © 2026 Authors retain the copyright of this article. This article is an open access article distributed under the Creative Commons Attribution License which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

BibTeX

@article{178451,
        author = {Ashwin Sivakumar P and Akash Manirathinam C and Akilandeswari S and Sureshkumar M. S},
        title = {AUTOMATED PRECISION TRIMMING SYSTEM FOR EXCESS PLASTIC REMOVAL},
        journal = {International Journal of Innovative Research in Technology},
        year = {2025},
        volume = {11},
        number = {12},
        pages = {4781-4786},
        issn = {2349-6002},
        url = {https://ijirt.org/article?manuscript=178451},
        abstract = {In this project, an ESP32 microcontroller-controlled automated system that combines motorized positioning and pneumatic actuation to remove burrs from plastic components is presented. A 12V 80 RPM DC motor with a spur gear system spins the part for four-side trimming, while a 32×100 double-acting pneumatic cylinder with a fixed cutting blade removes burrs. This provides a guarantee in precise alignment, limit switches offer position feedback, and 12V relays control actuation sequences. Burr removal is completely automated and reproducible thanks to the ESP32's programming that synchronizes cutting and rotation cycles. This technology is appropriate for high-volume industrial settings because it decreases manual labour, improves consistency, and boosts production efficiency.},
        keywords = {Automation, Spur Gear, DC Motor, Pneumatic Cylinder, ESP32, Burr Removal, and Limit Switches},
        month = {May},
        }

Cite This Article

P, A. S., & C, A. M., & S, A., & S, S. M. (2025). AUTOMATED PRECISION TRIMMING SYSTEM FOR EXCESS PLASTIC REMOVAL. International Journal of Innovative Research in Technology (IJIRT), 11(12), 4781–4786.

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