Experimental Analysis and Optimization of Coaxiality Error Analysis with CNC Turning Process on Cast Nylon-6

  • Unique Paper ID: 181668
  • PageNo: 5076-5083
  • Abstract:
  • In manufacturing industries that involve machining processes like turning, Material Removal Rate (MRR) and Surface Roughness are critical factors in ensuring product quality. Cast Nylon-6 was chosen as the material for this study. Turning is a key machining process used extensively to produce cylindrical parts and to achieve a smooth surface finish. With the increasing use of plastic materials in component fabrication, turning operations play a vital role in achieving high dimensional accuracy. Key challenges in turning include the cost of tooling and its impact on machinability. The results of the study indicated that the output parameters reflected a low surface roughness and high geometric precision. The study revealed that the minimum surface roughness (2.33 µm) was obtained by applying the lowest values of spindle speed, feed rate, and depth of cut. Conversely, the highest material removal rate (MRR) was achieved using a combination of high speed of spindle, high rate of feed, and low depth of cut. Furthermore, the smallest coaxial error occurred when machining at a low spindle speed along with a high rate of feed and high depth of cut.

Copyright & License

Copyright © 2026 Authors retain the copyright of this article. This article is an open access article distributed under the Creative Commons Attribution License which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

BibTeX

@article{181668,
        author = {Karthick.S and Prabu.R},
        title = {Experimental Analysis and Optimization of Coaxiality Error Analysis with CNC Turning Process on Cast Nylon-6},
        journal = {International Journal of Innovative Research in Technology},
        year = {2025},
        volume = {12},
        number = {1},
        pages = {5076-5083},
        issn = {2349-6002},
        url = {https://ijirt.org/article?manuscript=181668},
        abstract = {In manufacturing industries that involve machining processes like turning, Material Removal Rate (MRR) and Surface Roughness are critical factors in ensuring product quality. Cast Nylon-6 was chosen as the material for this study. Turning is a key machining process used extensively to produce cylindrical parts and to achieve a smooth surface finish. With the increasing use of plastic materials in component fabrication, turning operations play a vital role in achieving high dimensional accuracy. Key challenges in turning include the cost of tooling and its impact on machinability. The results of the study indicated that the output parameters reflected a low surface roughness and high geometric precision. The study revealed that the minimum surface roughness (2.33 µm) was obtained by applying the lowest values of spindle speed, feed rate, and depth of cut. Conversely, the highest material removal rate (MRR) was achieved using a combination of high speed of spindle, high rate of feed, and low depth of cut. Furthermore, the smallest coaxial error occurred when machining at a low spindle speed along with a high rate of feed and high depth of cut.},
        keywords = {CNC Turning, Cast Nylon, Surface Roughness, Co-axial error, Material Removal Rate.},
        month = {June},
        }

Cite This Article

Karthick.S, , & Prabu.R, (2025). Experimental Analysis and Optimization of Coaxiality Error Analysis with CNC Turning Process on Cast Nylon-6. International Journal of Innovative Research in Technology (IJIRT), 12(1), 5076–5083.

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