Design & development of Aluminium alloy extrusion for structural application.

  • Unique Paper ID: 183400
  • PageNo: 1387-1398
  • Abstract:
  • This paper attempts to present a comprehensive methodology for the design and development of a new aluminum alloy extrusion, for structural application, from initial concept to final product validation. The process is outlined as a series of integrated steps, beginning with the design of sectional profile to meet application requirement, material selection, derivation of Mechanical properties of the section, calculation of loads for a structural assembly, structural analysis & die design considerations. This paper tries to provide a valuable guide for engineers to design efficient and optimal extruded components for structural applications. Here a typical Solar PV Module mounting structure is used as an example to demonstrate the steps involved.

Copyright & License

Copyright © 2026 Authors retain the copyright of this article. This article is an open access article distributed under the Creative Commons Attribution License which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

BibTeX

@article{183400,
        author = {Girish J R},
        title = {Design & development of Aluminium alloy extrusion for structural application.},
        journal = {International Journal of Innovative Research in Technology},
        year = {2025},
        volume = {12},
        number = {3},
        pages = {1387-1398},
        issn = {2349-6002},
        url = {https://ijirt.org/article?manuscript=183400},
        abstract = {This paper attempts to present a comprehensive methodology for the design and development of a new aluminum alloy extrusion, for structural application, from initial concept to final product validation. The process is outlined as a series of integrated steps, beginning with the design of sectional profile to meet application requirement, material selection, derivation of Mechanical properties of the section, calculation of loads for a structural assembly, structural analysis & die design considerations. This paper tries to provide a valuable guide for engineers to design efficient and optimal extruded components for structural applications. Here a typical Solar PV Module mounting structure is used as an example to demonstrate the steps involved.},
        keywords = {Aluminium alloy, solar module mounting structure, area moment of inertia, section modulus, extrusion, wind loads, Solar PV power plants.},
        month = {August},
        }

Cite This Article

R, G. J. (2025). Design & development of Aluminium alloy extrusion for structural application.. International Journal of Innovative Research in Technology (IJIRT), 12(3), 1387–1398.

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