IoT-Based Voltage and Current Monitoring for Industrial Load

  • Unique Paper ID: 193467
  • Volume: 12
  • Issue: 10
  • PageNo: 443-449
  • Abstract:
  • The rapid integration of Internet of Things (IoT) technology with electrical monitoring systems has transformed conventional energy measurement and management practices. This work presents a compact, cost-effective, and real-time voltage and current monitoring system suitable for domestic, academic, and industrial applications. The proposed design is built around the PIC18F4520 microcontroller, which accurately acquires analog signals from a voltage divider network and an ACS712 Hall-effect current sensor. The processed data are displayed locally on a 16×2 LCD, allowing users to observe instantaneous voltage and current values on-site. For remote monitoring, the system employs both ESP8266EX Wi-Fi and GSM communication modules, enabling data transmission to the Thing Speak IoT cloud platform as well as through SMS alerts for redundancy and extended accessibility. A static IP configuration ensures stable and reliable cloud connectivity, while the GSM module provides continuous monitoring capability even in the absence of Wi-Fi. The Thing Speak dashboard offers an intuitive graphical interface to visualize voltage, current, and computed power variations over time. This dual-communication design empowers users to remotely monitor energy usage, identify abnormalities, and implement timely corrective actions, thereby improving efficiency, safety, and reliability in electrical systems.

Copyright & License

Copyright © 2026 Authors retain the copyright of this article. This article is an open access article distributed under the Creative Commons Attribution License which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

BibTeX

@article{193467,
        author = {Sanjana  R.  Pawar and Prof. P. G. Bendre and Pranav B. Babar and Pranali C. Patil and Pratham P. Jadhav},
        title = {IoT-Based Voltage and Current Monitoring for Industrial Load},
        journal = {International Journal of Innovative Research in Technology},
        year = {2026},
        volume = {12},
        number = {10},
        pages = {443-449},
        issn = {2349-6002},
        url = {https://ijirt.org/article?manuscript=193467},
        abstract = {The rapid integration of Internet of Things (IoT) technology with electrical monitoring systems has transformed conventional energy measurement and management practices. This work presents a compact, cost-effective, and real-time voltage and current monitoring system suitable for domestic, academic, and industrial applications. The proposed design is built around the PIC18F4520 microcontroller, which accurately acquires analog signals from a voltage divider network and an ACS712 Hall-effect current sensor. The processed data are displayed locally on a 16×2 LCD, allowing users to observe instantaneous voltage and current values on-site.
For remote monitoring, the system employs both ESP8266EX Wi-Fi and GSM communication modules, enabling data transmission to the Thing Speak IoT cloud platform as well as through SMS alerts for redundancy and extended accessibility. A static IP configuration ensures stable and reliable cloud connectivity, while the GSM module provides continuous monitoring capability even in the absence of Wi-Fi. The Thing Speak dashboard offers an intuitive graphical interface to visualize voltage, current, and computed power variations over time. This dual-communication design empowers users to remotely monitor energy usage, identify abnormalities, and implement timely corrective actions, thereby improving efficiency, safety, and reliability in electrical systems.},
        keywords = {Internet of Things (IoT), Smart Energy Monitoring System, Voltage and Current Measurement, ACS712 Current Sensor, PIC18F4520 Microcontroller, ESP8266 Wi-Fi Module, GSM Communication, Thing Speak Cloud Platform, Real-Time Data Acquisition, Embedded System Design, Energy Management, Power Efficiency},
        month = {March},
        }

Cite This Article

Pawar, S. . R. ., & Bendre, P. P. G., & Babar, P. B., & Patil, P. C., & Jadhav, P. P. (2026). IoT-Based Voltage and Current Monitoring for Industrial Load. International Journal of Innovative Research in Technology (IJIRT), 12(10), 443–449.

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