DESIGN AND DEVELOPMENT OF DUAL SIDE SHAPING MACHINE FOR PRODUCTIVITY ENHANCEMENT IN SMALL-SCALE INDUSTRIES

  • Unique Paper ID: 202661
  • Volume: 12
  • Issue: 12
  • PageNo: 8691-8695
  • Abstract:
  • The manufacturing sector continuously demands higher productivity, reduced machining time, and economical machine tools. Conventional shaping machines are capable of machining only one work piece at a time, which limits production efficiency and increases operational cost. To overcome these limitations, this research paper presents the design and development of a Dual Side Shaping Machine capable of performing simultaneous shaping operations on two work pieces using a single drive system. The proposed machine utilizes a crank and quick return mechanism for converting rotary motion into reciprocating motion. A single electric motor drives dual rams simultaneously, thereby improving productivity while reducing energy consumption and machining time. The machine frame, shaft, pulley arrangement, and tool holding systems were designed considering strength, rigidity, and operational stability. The fabricated prototype was tested under different operating conditions. Experimental analysis showed a considerable reduction in machining time and an increase in production efficiency compared to conventional shaping machines. The developed machine is economical, compact, and suitable for educational laboratories, workshops, and small-scale manufacturing industries.

Copyright & License

Copyright © 2026 Authors retain the copyright of this article. This article is an open access article distributed under the Creative Commons Attribution License which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

BibTeX

@article{202661,
        author = {MAYUR BAPU MORE and RUDRATEJ AMARSINGH MANE DESHMUKH and RANJEET NATHA MANE and Prof.Shubham V.Kulkarni},
        title = {DESIGN AND DEVELOPMENT OF DUAL SIDE SHAPING MACHINE FOR PRODUCTIVITY ENHANCEMENT IN SMALL-SCALE INDUSTRIES},
        journal = {International Journal of Innovative Research in Technology},
        year = {2026},
        volume = {12},
        number = {12},
        pages = {8691-8695},
        issn = {2349-6002},
        url = {https://ijirt.org/article?manuscript=202661},
        abstract = {The manufacturing sector continuously demands higher productivity, reduced machining time, and economical machine tools. Conventional shaping machines are capable of machining only one work piece at a time, which limits production efficiency and increases operational cost. To overcome these limitations, this research paper presents the design and development of a Dual Side Shaping Machine capable of performing simultaneous shaping operations on two work pieces using a single drive system. The proposed machine utilizes a crank and quick return mechanism for converting rotary motion into reciprocating motion. A single electric motor drives dual rams simultaneously, thereby improving productivity while reducing energy consumption and machining time. The machine frame, shaft, pulley arrangement, and tool holding systems were designed considering strength, rigidity, and operational stability. The fabricated prototype was tested under different operating conditions. Experimental analysis showed a considerable reduction in machining time and an increase in production efficiency compared to conventional shaping machines. The developed machine is economical, compact, and suitable for educational laboratories, workshops, and small-scale manufacturing industries.},
        keywords = {Dual Shaping Machine, Quick Return Mechanism, Productivity Improvement, Machine Tool Design, Manufacturing Technology, Simultaneous Machining.},
        month = {May},
        }

Cite This Article

MORE, M. B., & DESHMUKH, R. A. M., & MANE, R. N., & V.Kulkarni, P. (2026). DESIGN AND DEVELOPMENT OF DUAL SIDE SHAPING MACHINE FOR PRODUCTIVITY ENHANCEMENT IN SMALL-SCALE INDUSTRIES. International Journal of Innovative Research in Technology (IJIRT), 12(12), 8691–8695.

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