Sustainable Machining of AISI 1040 Steel Using SiC–Palm Oil Nanofluids under Minimum Quantity Lubrication (MQL) Conditions

  • Unique Paper ID: 203069
  • Volume: 12
  • Issue: 12
  • PageNo: 10128-10133
  • Abstract:
  • The escalating global demand for sustainable and environmentally responsible manufacturing has intensified research into biodegradable lubricants and nano-enhanced cooling technologies for industrial machining operations. Conventional mineral-oil-based cutting fluids pose serious environmental, health, and waste-disposal challenges incompatible with green manufacturing philosophies. To address these shortcomings, biodegradable vegetable oils reinforced with engineered nanoparticles have emerged as a highly promising alternative. In the present investigation, Silicon Carbide (SiC) nanoparticles dispersed in refined palm oil are deployed under Minimum Quantity Lubrication (MQL) conditions for the sustainable turning of AISI 1040 medium-carbon steel. SiC–Palm Oil nanofluids are prepared by a two-step synthesis route at volume concentrations of 0.1%, 0.2%, and 0.3%, and comprehensively characterised for thermal conductivity, density, dynamic viscosity, flash point, and colloidal stability. Fourier Transform Infrared Spectroscopy (FTIR) and Zeta-Potential analysis are employed to verify chemical integrity and dispersion stability. Turning experiments are conducted on AISI 1040 steel under MQL delivery using a Taguchi L9 Design of Experiments (DOE) framework. Performance metrics — surface roughness, cutting temperature, cutting force, and flank tool wear — are simultaneously optimised using Principal Component Analysis (PCA). The study demonstrates that biodegradable SiC–Palm Oil nanofluids constitute a technically superior and environmentally benign substitute for conventional cutting fluids.

Copyright & License

Copyright © 2026 Authors retain the copyright of this article. This article is an open access article distributed under the Creative Commons Attribution License which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

BibTeX

@article{203069,
        author = {Parjane Shreyas Vishnu and Thore Sagar Machhindra and Thorat Mahesh Jaganath and Adhav Anuj Nandu and Dr. Dattatraya Popat Kshirsagar},
        title = {Sustainable Machining of AISI 1040 Steel Using SiC–Palm Oil Nanofluids under Minimum Quantity Lubrication (MQL) Conditions},
        journal = {International Journal of Innovative Research in Technology},
        year = {2026},
        volume = {12},
        number = {12},
        pages = {10128-10133},
        issn = {2349-6002},
        url = {https://ijirt.org/article?manuscript=203069},
        abstract = {The escalating global demand for sustainable and environmentally responsible manufacturing has intensified research into biodegradable lubricants and nano-enhanced cooling technologies for industrial machining operations. Conventional mineral-oil-based cutting fluids pose serious environmental, health, and waste-disposal challenges incompatible with green manufacturing philosophies. To address these shortcomings, biodegradable vegetable oils reinforced with engineered nanoparticles have emerged as a highly promising alternative. In the present investigation, Silicon Carbide (SiC) nanoparticles dispersed in refined palm oil are deployed under Minimum Quantity Lubrication (MQL) conditions for the sustainable turning of AISI 1040 medium-carbon steel. SiC–Palm Oil nanofluids are prepared by a two-step synthesis route at volume concentrations of 0.1%, 0.2%, and 0.3%, and comprehensively characterised for thermal conductivity, density, dynamic viscosity, flash point, and colloidal stability. Fourier Transform Infrared Spectroscopy (FTIR) and Zeta-Potential analysis are employed to verify chemical integrity and dispersion stability. Turning experiments are conducted on AISI 1040 steel under MQL delivery using a Taguchi L9 Design of Experiments (DOE) framework. Performance metrics — surface roughness, cutting temperature, cutting force, and flank tool wear — are simultaneously optimised using Principal Component Analysis (PCA). The study demonstrates that biodegradable SiC–Palm Oil nanofluids constitute a technically superior and environmentally benign substitute for conventional cutting fluids.},
        keywords = {AISI 1040 Steel; FTIR Analysis; Green Manufacturing; Minimum Quantity Lubrication (MQL); Palm Oil; Principal Component Analysis; SiC Nanoparticles; Sustainable Machining; Taguchi DOE},
        month = {May},
        }

Cite This Article

Vishnu, P. S., & Machhindra, T. S., & Jaganath, T. M., & Nandu, A. A., & Kshirsagar, D. D. P. (2026). Sustainable Machining of AISI 1040 Steel Using SiC–Palm Oil Nanofluids under Minimum Quantity Lubrication (MQL) Conditions. International Journal of Innovative Research in Technology (IJIRT), 12(12), 10128–10133.

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