Quality Control of High-Strength Concrete in Metro Rail Construction: A Case Study of Mumbai Metro Line-5 (Thane-Bhiwandi Corridor)

  • Unique Paper ID: 204669
  • Volume: 13
  • Issue: 1
  • PageNo: 3469-3471
  • Abstract:
  • Metro rail infrastructure relies on durable high-strength concrete whose quality must be controlled rigorously throughout construction. This paper presents a field-based study of the quality-control (QC) practices adopted for high-strength and blended concrete on Mumbai Metro Rail Line-5 (Thane-Bhiwandi-Kalyan), covering the elevated viaduct package (Afcons Infrastructure Ltd.) and the Mogharpada car-depot package (Rithwik Projects Pvt. Ltd.) under MMRDA. The Quality Management Plan, Inspection Test Plan and Request-for-Inspection workflow are reviewed, and the documented conformance of constituent materials and of four concrete grades (M15, M35 with 30% GGBS, M40 and M55 with micro-silica) is evaluated against the governing Indian Standards. All materials and mixes satisfied the specified limits; the 28-day trial-cube strengths (21.78, 49.96 and 55.36 N/mm2 for M15, M35 and M40) comfortably exceeded their target mean strengths. A real non-conformance (NCR-088) illustrates effective corrective-action management. The study concludes that a documented, IS-code-referenced QC chain is the principal driver of consistent concrete quality in metro construction.

Copyright & License

Copyright © 2026 Authors retain the copyright of this article. This article is an open access article distributed under the Creative Commons Attribution License which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

BibTeX

@article{204669,
        author = {Mangesh Gosavi},
        title = {Quality Control of High-Strength Concrete in Metro Rail Construction: A Case Study of Mumbai Metro Line-5 (Thane-Bhiwandi Corridor)},
        journal = {International Journal of Innovative Research in Technology},
        year = {2026},
        volume = {13},
        number = {1},
        pages = {3469-3471},
        issn = {2349-6002},
        url = {https://ijirt.org/article?manuscript=204669},
        abstract = {Metro rail infrastructure relies on durable high-strength concrete whose quality must be controlled rigorously throughout construction. This paper presents a field-based study of the quality-control (QC) practices adopted for high-strength and blended concrete on Mumbai Metro Rail Line-5 (Thane-Bhiwandi-Kalyan), covering the elevated viaduct package (Afcons Infrastructure Ltd.) and the Mogharpada car-depot package (Rithwik Projects Pvt. Ltd.) under MMRDA. The Quality Management Plan, Inspection Test Plan and Request-for-Inspection workflow are reviewed, and the documented conformance of constituent materials and of four concrete grades (M15, M35 with 30% GGBS, M40 and M55 with micro-silica) is evaluated against the governing Indian Standards. All materials and mixes satisfied the specified limits; the 28-day trial-cube strengths (21.78, 49.96 and 55.36 N/mm2 for M15, M35 and M40) comfortably exceeded their target mean strengths. A real non-conformance (NCR-088) illustrates effective corrective-action management. The study concludes that a documented, IS-code-referenced QC chain is the principal driver of consistent concrete quality in metro construction.},
        keywords = {Quality control; high-strength concrete; metro rail; IS 10262 mix design; GGBS; micro-silica; inspection test plan; non-conformance.},
        month = {June},
        }

Cite This Article

Gosavi, M. (2026). Quality Control of High-Strength Concrete in Metro Rail Construction: A Case Study of Mumbai Metro Line-5 (Thane-Bhiwandi Corridor). International Journal of Innovative Research in Technology (IJIRT), 13(1), 3469–3471.

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