Performance Evaluation and Optimization of Onyx Structures Fabricated via FDM for Drone Applications Using Statistical and Machine Learning Methods

  • Unique Paper ID: 179916
  • PageNo: 8503-8508
  • Abstract:
  • Drones require lightweight yet structurally robust components to maximize flight efficiency and payload capacity. This study presents the design, additive manufacturing, and mechanical testing of a drone components fabricated using continuous fiber-reinforced composites. Using nylon-based Onyx reinforced with carbon fiber (CFRP) and glass fiber (GFRP), specimens were 3D printed with a constant 40% infill ratio and tested for tensile and flexural properties under ASTM D638 and D790 standards. The bracket, designed via CATIA and optimized using topology analysis, demonstrated that CFRP/Onyx with rectangular infill offers superior strength-to-weight performance suitable for drone frame and payload support systems. These findings indicate the potential for replacing conventional metallic brackets in drones with additively manufactured composites.

Copyright & License

Copyright © 2026 Authors retain the copyright of this article. This article is an open access article distributed under the Creative Commons Attribution License which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

BibTeX

@article{179916,
        author = {Lavanya D and Guna A G},
        title = {Performance Evaluation and Optimization of Onyx Structures Fabricated via FDM for Drone Applications Using Statistical and Machine Learning Methods},
        journal = {International Journal of Innovative Research in Technology},
        year = {2025},
        volume = {11},
        number = {12},
        pages = {8503-8508},
        issn = {2349-6002},
        url = {https://ijirt.org/article?manuscript=179916},
        abstract = {Drones require lightweight yet structurally robust components to maximize flight efficiency and payload capacity. This study presents the design, additive manufacturing, and mechanical testing of a drone components fabricated using continuous fiber-reinforced composites. Using nylon-based Onyx reinforced with carbon fiber (CFRP) and glass fiber (GFRP), specimens were 3D printed with a constant 40% infill ratio and tested for tensile and flexural properties under ASTM D638 and D790 standards. The bracket, designed via CATIA and optimized using topology analysis, demonstrated that CFRP/Onyx with rectangular infill offers superior strength-to-weight performance suitable for drone frame and payload support systems. These findings indicate the potential for replacing conventional metallic brackets in drones with additively manufactured composites.},
        keywords = {Drone, 3D Printing, CFRP, GFRP, Onyx, Additive Manufacturing, Bracket, Lightweight Structures},
        month = {May},
        }

Cite This Article

D, L., & G, G. A. (2025). Performance Evaluation and Optimization of Onyx Structures Fabricated via FDM for Drone Applications Using Statistical and Machine Learning Methods. International Journal of Innovative Research in Technology (IJIRT), 11(12), 8503–8508.

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