Predictive quality control in automotive industry using supervised machine learning

  • Unique Paper ID: 186931
  • PageNo: 2883-2896
  • Abstract:
  • The automotive industry stands at a crossroads, where its century-old reliance on manual quality checks is increasingly inadequate for the precision and efficiency demands of modern manufacturing. This survey paper explores a transformative solution: the integration of Supervised Machine Learning for predictive quality control. By moving beyond reactive inspections to a proactive, data-driven paradigm, the proposed system harnesses real-time sensor data—temperature, vibration, pressure, and tool wear—to predict faults before they result in defective products. Through a detailed examination of algorithms like Random Forest, SVM, and XGBoost,we demonstrate how this approach can achieve over 91% accuracy in defect prediction. The study concludes that this intelligent framework is not merely an incremental improvement but a fundamental shift, offering substantial reductions in downtime and rework while paving the way for the truly resilient and efficient "smart factories" of Industry 4.0.

Copyright & License

Copyright © 2026 Authors retain the copyright of this article. This article is an open access article distributed under the Creative Commons Attribution License which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

BibTeX

@article{186931,
        author = {Dhiwar Abhay Ramdas and Kunde Aditi Sandeep and Longani Tejal Somnath and Nagare Aniket Sanjay},
        title = {Predictive quality control in automotive industry using supervised machine learning},
        journal = {International Journal of Innovative Research in Technology},
        year = {2025},
        volume = {12},
        number = {6},
        pages = {2883-2896},
        issn = {2349-6002},
        url = {https://ijirt.org/article?manuscript=186931},
        abstract = {The automotive industry stands at a crossroads, where its century-old reliance on manual quality checks is increasingly inadequate for the precision and efficiency demands of modern manufacturing. This survey paper explores a transformative solution: the integration of Supervised Machine Learning for predictive quality control. By moving beyond reactive inspections to a proactive, data-driven paradigm, the proposed system harnesses real-time sensor data—temperature, vibration, pressure, and tool wear—to predict faults before they result in defective products. Through a detailed examination of algorithms like Random Forest, SVM, and XGBoost,we demonstrate how this approach can achieve over 91% accuracy in defect prediction. The study concludes that this intelligent framework is not merely an incremental improvement but a fundamental shift, offering substantial reductions in downtime and rework while paving the way for the truly resilient and efficient "smart factories" of Industry 4.0.},
        keywords = {Supervised Machine Learning, Predictive Quality Control, Automotive Manufacturing, Fault Detection, Industry 4.0, Smart Factory.},
        month = {November},
        }

Cite This Article

Ramdas, D. A., & Sandeep, K. A., & Somnath, L. T., & Sanjay, N. A. (2025). Predictive quality control in automotive industry using supervised machine learning. International Journal of Innovative Research in Technology (IJIRT), 12(6), 2883–2896.

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